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How to improve the wear resistance and high temperature resistance of casting coatings?

2022-10-11 08:46:08
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Casting coating is a surface protective coating applied to metal castings, aimed at improving the wear resistance and high temperature resistance of the castings. To achieve this goal, we can improve and optimize from the following aspects.

1、 Choose the appropriate coating formula. The formula of the coating determines its wear resistance and high temperature resistance. When selecting coating components, it is possible to consider adding wear-resistant and high-temperature resistant agents, such as ceramic particles, nanomaterials, etc. These materials can increase the hardness and wear resistance of coatings, and improve their high-temperature resistance. In addition, resins with good wear resistance and high temperature resistance can also be selected as substrates, such as polytetrafluoroethylene, polyimide, etc.

2、 Optimize the process parameters of coatings. The adjustment of coating process parameters can directly affect the wear resistance and high temperature resistance of coatings. For example, the thickness of the coating, curing temperature and time, spraying pressure, etc. should be reasonably controlled. In general, a moderate thickness of the coating can improve wear resistance. If it is too thin, it may cause damage to the coating, while if it is too thick, it may affect the high-temperature performance of the coating. The adjustment of curing temperature and time can ensure complete curing of the coating, improve its wear resistance and high temperature resistance. The adjustment of spray pressure can affect the density and adhesion of the coating, thereby affecting the wear resistance and high temperature resistance of the coating.

3、 Improve the adhesion of the coating. The adhesion of coatings is one of the key factors affecting their wear resistance and high temperature resistance. To improve the adhesion of coatings, the following measures can be taken: surface treatment of castings, such as rust removal, polishing, sandblasting, etc., to provide a good coating substrate; Secondly, use appropriate primers or binders to improve the adhesion between the coating and the metal substrate; Attention should be paid to the curing process of the coating to ensure a strong bond between the coating and the metal substrate.

4、 Strengthen the anti peeling ability of the coating. The anti stripping ability of coatings is one of the important guarantees for their wear resistance and high temperature resistance. To enhance the anti peeling ability of coatings, the following measures can be taken: first, select appropriate coating materials, such as resins with good adhesion and elasticity; Secondly, cross-linking treatment of the coating is carried out to increase the affinity and bonding strength inside the coating; Further post-treatment of the coating, such as drying, curing, etc., is necessary to enhance the physical strength of the coating.

5、 Improve the hardness of the coating. The hardness of coatings has a significant impact on their wear resistance and high temperature resistance. In order to improve the hardness of the coating, the following measures can be taken: first, control the film-forming temperature and time of the coating to avoid excessive expansion of the coating and a decrease in hardness; Secondly, choose coating materials with higher hardness, such as ceramic particles, aluminum stearate, etc., to enhance the hardness of the coating; Then increase the crosslinking level of the coating to enhance its physical strength.

In summary, to improve the wear resistance and high temperature resistance of casting coatings, improvements and optimizations can be made by selecting appropriate coating formulations, optimizing coating process parameters, improving coating adhesion, enhancing coating peel resistance, and increasing coating hardness. By considering these factors comprehensively, high-performance casting coatings can be obtained, which can improve the wear resistance and high temperature resistance of castings.



Casting coatings

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